Blow-Fill-Seal (BFS) is the most advanced technology available to manufacture premeasured, single-dose products. The basic concept of BFS is that a container is formed, filled and sealed in a continuous process without human intervention, within a sterile environment. Thus, this technology can be used to aseptically manufacture any liquid or semi-solid dosage form. BFS is widely considered to be the superior form of aseptic processing by various medicine regulatory agencies, including the U.S. Food and Drug Administration (FDA) in the packaging of pharmaceutical and healthcare products.
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BFS premeasured, single-use vials are the packaging solutions of the future for the healthcare industry. According to research published by The National Center for Biotechnology Information, every year thousands of people die from prescription and over-the-counter medications due to incorrect dosing. These unfortunate events have companies searching for packaging innovations that not only guarantee a product’s integrity but, more importantly, provide protection to consumers by eliminating overdosing.

Blow Fill Seal Process

New Vision Pharmaceuticals offers a complete range of BFS packages available for Rx, OTC, diagnostic reagent and dietary supplement products:

  • Small doses: 0.25 ml–5 ml (Sterile eye drops, Rx, OTC, diagnostic reagent and dietary supplement products)
  • Medium doses: 5 ml–30 ml (Rx, OTC, diagnostic reagent and dietary supplement products)
  • Large doses: 30 ml–240 ml (Rx, OTC and dietary supplement  products)
  • Vaginal Applicators: 1 gm–5 gm (Rx and OTC products)

Multiple Benefits from a BFS Packaging Solution


  • High production output
  • Lower costs
  • Works with a wide variety of formulations
  • Less weight and lower transportation costs
  • Non-breakable
  • Elimination of human error


  • Easy handling, lighter weight
  • Flexible sizes, shapes and colors
  • Freeze resistant, shatter proof and reduced transport loss


  • Product integrity
  • Long-term sterility preservation
  • Accurate dosing
  • Safety
  • Economic

We also offer private-label services to our customers, enabling them to fully personalize and custom design their products—giving their business further exclusivity from the competition and protection against counterfeiting.



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